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Toxic Gas Leak After Reactor Blast at Gujarat Pharma Plant Claims Two Lives

Tragic Incident at Shiva Pharmachem in Dahej

On July 27, 2025, a catastrophic reactor blast at Shiva Pharmachem Limited’s acid chloride plant in Dahej Special Economic Zone (SEZ-1), Gujarat, resulted in the deaths of two workers and left one critically injured. The incident, occurring at 2:40 AM, has raised serious concerns about industrial safety standards.

Details of the Explosion

The mishap was triggered by excessive pressure in a reactor column, causing it to burst and release toxic gas and acidic substances into the surroundings. This led to severe injuries among workers on night duty. The affected workers were immediately rushed to a hospital in Vadodara.

Gas Leaks Photos

Victims and Medical Response

Three workers—Arjun Parvatbhai Patel, Pravin Mansukhbhai Parmar, and Shailendrasinh Yadav—were critically injured. Despite medical efforts, Patel and Parmar succumbed to their injuries. Yadav remains in critical condition, undergoing treatment at a private facility in Vadodara.

Investigation and Safety Violations

The Dahej police and the Directorate of Industrial Safety and Health (DISH) launched an investigation. Preliminary findings, as stated by DISH Director Ashutosh Maria, point to criminal negligence in safety protocols at the plant. Authorities have initiated action under the Factory Act and plan to issue a prohibitory notice to Shiva Pharmachem.

About Shiva Pharmachem Limited

Shiva Pharmachem, based in Vadodara, has operated in Dahej since 2014. The company specializes in manufacturing chemicals like acids, alkalis, and chlorides, exporting primarily to the US and Europe. Its established storage and distribution infrastructure underscores its prominence in the global chemical industry.

Safety Concerns in Gujarat’s Industrial Sector

This incident highlights ongoing safety challenges in Gujarat’s industrial hubs. The table below summarizes recent industrial accidents in the region:

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DateLocationIncidentCasualties
July 27, 2025Dahej SEZ-1Reactor blast, toxic gas leak2 dead, 1 injured
July 2025Mokshi, VadodaraTanker explosion3 dead

Broader Implications

The Dahej explosion underscores the need for stringent safety regulations in chemical plants. Industrial negligence can lead to devastating consequences, as seen in this tragedy. Companies must prioritize worker safety to prevent such incidents.

Preventive Measures for Chemical Plants

To enhance safety, companies should adopt the following:

  • Regular safety audits and equipment maintenance
  • Comprehensive worker training on handling hazardous substances
  • Real-time monitoring systems for pressure and gas leaks
  • Strict adherence to OSHA guidelines

Call for Accountability

The Gujarat government and industrial bodies must enforce stricter compliance with safety standards. The ongoing investigation into Shiva Pharmachem’s negligence will likely influence future regulations, ensuring such tragedies are avoided.

Community and Environmental Impact

The release of toxic gas raises concerns about environmental contamination in Dahej. Authorities must assess the ecological impact and ensure proper remediation to protect local communities and ecosystems.

Conclusion

The tragic reactor blast at Shiva Pharmachem is a stark reminder of the risks associated with chemical manufacturing. As investigations continue, stakeholders must prioritize safety reforms to protect workers and the environment. For more details on industrial safety regulations, visit India’s Ministry of Labour.

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